Summary
Choosing between serum bottle amber 30ml vs 50ml impacts unit economics, freight, shelf presence, and user experience. This guide gives exact formulas and tables to calculate cost-per-mL, shipping weight per carton, and number of 1-mL doses. Use the decision matrix and publish-ready links at the end to operationalize the choice.
1) Shelf Presence & Consumer Perception
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30ml: Category bestseller for face serums. Compact, premium, easy to finish within 4–8 weeks. Higher repurchase cadence.
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50ml: Larger visual block on shelf; suits hair oils, body serums, or value packs. Lower repurchase frequency but stronger perceived value per rupee.
Guideline: If your PSD/box size is ≤40×40×120 mm and you target face care, default to 30ml. For hair/longer-use oils or value positioning, choose 50ml.
2) Cost per mL at Common MOQs
Assumptions (edit to your actuals): bottle + pipette 18/410; black cap; EXW Delhi.
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30ml component cost at 1,000 pcs: ₹12.50
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50ml component cost at 1,000 pcs: ₹15.50
Formula: Cost per mL = Component Cost / Nominal Volume
| Qty Slab | 30ml Unit Cost (₹) | Cost/mL (₹) | 50ml Unit Cost (₹) | Cost/mL (₹) |
|---|---|---|---|---|
| 100 pcs | 14.50 | 0.483 | 17.50 | 0.350 |
| 500 pcs | 13.25 | 0.442 | 16.25 | 0.325 |
| 1,000 pcs | 12.50 | 0.417 | 15.50 | 0.310 |
| 5,000 pcs | 11.75 | 0.392 | 14.75 | 0.295 |
Takeaway: Pure packaging cost/mL favors 50ml, but retail price psychology and shipping may tilt results toward 30ml.
3) Freight & Breakage Risk (Carton Optimization)
Packed in 5-ply partition cartons with dividers.
| Metric | 30ml Amber (18/410) | 50ml Amber (18/410) |
|---|---|---|
| Empty bottle weight (approx.) | 60–70 g | 85–95 g |
| Set weight with pipette | 75–90 g | 105–120 g |
| Pieces / export carton | 180–240 | 120–160 |
| Carton gross weight (typical) | 16–18 kg | 17–19 kg |
| Units per kg freight | 10–13 | 6–9 |
| Breakage tolerance | High (shorter) | Medium (taller/longer stem) |
Implication: For courier networks that price per kg, 30ml moves more units per kg and generally shows fewer stem-bottoming incidents. For consolidated pallet shipping, both sizes are viable—use partitioned cartons only.
4) Formulation Yield Calculator
Use this to estimate how many retail bottles each production batch produces and the number of 1-mL doses per bottle.
Inputs (edit):
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Batch volume (mL): B
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Overfill per bottle: f mL (recommend 0.5–1.0)
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Nominal volume: V (30 or 50)
Bottles from batch:
floor( B / (V + f) )
1-mL doses per bottle:
D = V / 1.0 → 30ml ≈ 30 doses; 50ml ≈ 50 doses
(If dispensing with pipette at 0.5 mL per use, doses ≈ V / 0.5)
Example: B = 10,000 mL; f = 0.7 mL
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30ml:
floor(10000 / 30.7) = 325bottles -
50ml:
floor(10000 / 50.7) = 197bottles
Operational note: maintain the pipette tip 2–3 mm above base (tube 79–82 mm for 30ml; 94–97 mm for 50ml).
5) Label & Box Sizing Tips (Production-Ready)
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30ml: label H 70–85 mm × W 95–115 mm (wrap), box target 38×38×114 mm.
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50ml: label H 82–98 mm × W 110–135 mm, box target 42×42×126 mm.
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Leave 2–3 mm gap from top/bottom radii for clean edges.
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Use 60–70 µm BOPP + matte/soft-touch laminate for oil resistance; consider tamper band or TE label.
6) Decision Matrix: Serum Bottle Amber 30ml vs 50ml
| Question | If YES | Choose | Reason |
|---|---|---|---|
| Face serum, premium pricing (₹499–₹999)? | Yes | 30ml | Category norm, faster repurchase |
| Hair/body oil or value SKU (₹399–₹799 for volume)? | Yes | 50ml | Better cost/mL perception |
| Shipping mostly by courier, pan-India? | Yes | 30ml | More units per kg, fewer damages |
| Retail plan requires larger shelf block? | Yes | 50ml | Taller bottle, stronger presence |
| Target INCI with high volatility (thin oils)? | Yes | Either | Pick closure type; see Blog #2 |
| High breakage complaints historically? | Yes | 30ml | Shorter height, thicker wall options |
Rule: default to 30ml for face serums; move to 50ml when your positioning is value or the application is hair/body.
7) Ready-to-Use BOMs (copy to PO)
A) 30ml Serum Bottle (Pipette)
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Bottle: 30ml amber, 18/410
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Pipette: glass tube 79–82 mm, black bulb
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Cap: black/gold/silver, TPE liner
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Torque: 9 lbf·in
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Carton: 200 pcs, 5-ply partitions
B) 50ml Serum Bottle (Pipette)
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Bottle: 50ml amber, 18/410
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Pipette: glass tube 94–97 mm, black bulb
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Cap: black/gold/silver, TPE liner
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Torque: 9–10 lbf·in
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Carton: 150 pcs, 5-ply partitions
Internal Links (use exact anchors)
These anchors reinforce topical relevance for serum bottle amber 30ml vs 50ml.
FAQs
Q1. Which size reduces leakage risk during shipping?
30ml is shorter and typically shows fewer failures in drop tests, assuming correct torque and liner.
Q2. Does 50ml always win on cost?
It wins on packaging cost/mL, but courier cost per unit and slower repurchase can offset this.
Q3. What overfill should I use?
Keep 0.5–1.0 mL; validate by weigh-fill to ensure retail compliance and consistent headspace.
Q4. Are carton counts fixed?
Counts vary by mold and partition grid; keep cartons under 19 kg gross for courier handling.
Q5. Can I switch to euro droppers?
Yes for thin oils; see our euro dropper vs pipette guide for viscosity rules and torque targets.